CLEM7 construction facts and figures | Brisbane City Council

CLEM7 construction facts and figures

The Clem Jones Tunnel (CLEM7) tunnel consists of 308,000 tonnes of concrete tiles, 192 kilometres of electrical cable, 120 jet fans, 166 emergency phones and about 2000 lights. You may also be interested to know:

  • the deepest point is 60 metres underground
  • the speed limit is 80 kilometres per hour (this is variable and can be lowered if required)
  • mobile phones and radios will work in the tunnel
  • the road surface is concrete, not bitumen
  • white side panels are used to reflect all light
  • there is one tunnel northbound and one tunnel southbound, with two lanes per tunnel

Construction

Construction on CLEM7 commenced in September 2006 and was completed in March 2010. 

CLEM7 was delivered as a 'public private partnership'. This saw Rivercity Motorway Group (RCM) build the project. In 2013 Queensland Motorways took over the operation and maintenance of the CLEM7. Queensland Motorways will retain the right to toll the CLEM7 for a 38 year concession period, after which it will be transferred to Brisbane City Council. 

Tunnelling

Tunnelling on the CLEM7 was undertaken by two Tunnel Boring Machines (TBMs), named Matilda and Florence and several smaller roadheader machines. Digging the southbound tunnel, Florence completed her journey from Bowen Hills to Woolloongabba on 16 April 2009. She was followed approximately six weeks later on 26 May 2009 by Matilda whose breakthrough into the access shaft at Gibbon Street Woolloongabba signalled the end of tunnelling for the project.

Matilda and Florence were the largest of their type in the world and excavated 75% of the tunnel. The TBMs operated like a moving factory, excavating the rock, erecting the concrete tunnel lining and placing the road base as they went.

The excavated rock was removed from the tunnel via an enclosed conveyor and stored in large silos before it was loaded into trucks and transported off-site.

Upon completion of tunnelling, the TBMs were dismantled and removed from the CLEM7 construction site to allow crews to focus on the mechanical and electrical fit out of the tunnel.

Bridge construction and road widening

The more visible components of the project included the construction of 18 bridges connecting surface roads to the tunnel.

Major road widening work is continuing at the northern, eastern and southern entrances to the tunnel and is nearing completion. This work will ensure motorists enjoy fast, safe and reliable access as they enter and exit the tunnel.

Other facts and figures

Tunnel

Length 4.8 kilometre twin, two-lane tunnels
Rock to be excavated 3.5 million tonnes
Tunnel lining segments 38,000
Concrete 280,000 cubic metres

 Tunnel boring machines

Cost                $50 million per machine
Diameter 12.4 metres
Length 253 metres
Weight 4,000 tonne
Cutters 78 tungsten carbide tipped 19 inch disc cutters
Manufacturer Herrenknecht (Germany)
Progress Up to 20 metres per day
Crew 22 people per shift

 Bridges

Number of bridges    18
Number of beams 350 Super T bridge beams
Length of beams 25 kilometres if placed end-to-end
Number of decks 1,100
Biggest beam 39 metres in length and 75 tonne in weight
24 September 2014